Heavy Duty Steel Mesh Welding Machine

Heavy Duty Steel Mesh Welding Machine

3-6mm Steel Mesh Welding Machine is primarily used for automated welding of metal mesh, guardrails, and steel mesh. They are widely used in building protection, transportation facilities, mining support, and other fields.
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Description

 

 

Main types and core parameters


1. Heavy duty shuttleless weaving machine (weaving square hole mesh, diagonal mesh)
Used for weaving precision/high-strength mesh screens such as stainless steel mesh, high carbon steel wire mesh, nickel mesh, and diamond mesh.
Wire diameter range: 0.5-3.0 mm (usually 0.1-1.2 mm for ordinary machines)
Width: 1.6 m/2.0 m/2.5 m/3.0 m
Mesh: Flat weave/diagonal weave, 2-200 mesh/inch
Structure: Steel plate welded frame, heavy-duty cam opening, strong feed/roll net
Representative models: SG160, SG180, SG250 heavy-duty series
Power: 7.5-17 KW (increasing with width)
Weight: 8-12 tons (extremely heavy body to ensure stability)


2. Heavy duty hexagonal mesh machine (gabion mesh machine)
Specialized in weaving gabion mesh, stone cage mesh, and Renault cushion (for water conservancy and slope protection).
Wire diameter: 2.0-4.5 mm (hot-dip galvanized/zinc aluminum alloy wire)
Net width: 2.0 m -4.0 m (customizable up to 7 meters)
Mesh size: 60 × 80 mm, 80 × 100 mm, 100 × 120 mm
Features: Double twist/triple twist structure, strong twist pattern, PLC control
Capacity: 165-225 meters per hour


3. Heavy duty welding machine (welding mesh machine)
Welding coal mine support mesh, steel mesh, heavy-duty building mesh, and shelving mesh.
Wire diameter: 3.0-8.0 mm (threaded steel, cold drawn wire)
Mesh size: Width 1.5-2.5 m, Length 3-6 m
Welding: Multi head water-cooled transformer, PLC numerical control, servo mesh pulling
Features: firm solder joints, no wire burning, one-time molding of large mesh sheets


Key characteristics (heavy vs ordinary)
Rack: Thick steel plate/heavy-duty I-beam welded, extremely rigid, anti vibration deformation
Power: High power motor+powerful transmission (gear/worm gear), anti overload
Wire feeding: Hydraulic/servo strong wire feeding, can stably pull thick iron wire
Control: Fully CNC PLC+touch screen, precise parameters, fault self checking
Material: The rollers, molds, and electrodes are all made of high wear-resistant alloys, with a long service life

 

Rebar intersections are melted using resistance heat, and welds are formed under pressure. To operate, the rebar is stacked and placed between electrodes. A foot pedal is pressed to turn on the power. The melted material cools and solidifies into welds.

 

High Efficiency and Precision: Multiple welds can be completed simultaneously, with adjustable pressure to reduce impact and noise on the workpiece.

Versatile: Supports welding rebar of varying diameters (2.5-6mm), making it suitable for large-scale mesh production for railways, bridges, highways, and other applications.

Automated Control: Some models are equipped with a CNC system that adjusts welding pressure and wire diameter for precise hole spacing control.

Energy-Saving: Frequency-controlled fine-tuning technology reduces welding pollution, meeting modern industrial environmental standards.

 

 

Construction: Used in foundation reinforcement and floor slab reinforcement mesh to enhance concrete structural strength.
Transportation: Used in highway guardrails and bridge guardrails to ensure road safety.
Mining and Aquaculture: Used in coal mine support nets and aquaculture cages to improve operational safety and aquaculture efficiency.

 

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