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Wire Mesh Welding Machine

Your Leading Wire Mesh Welding Machine Supplier

AIE METAL INDUSTRY CO., LTD. is an innovative enterprise focusing on independent research & development, production and sales of wire nail production line and wire mesh making machines, including high speed bulk nail making machines, coil nail collating machines, wire drawing machines, razor barbed wire making machines, etc. as well as spare parts and consumables.

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why choose us

Professional team

The company has nearly 40 skilled workers and a professional R&D team. They drive product innovation and stable quality.

High quality

The production team uses strict quality control and modern management. The products keep stable performance and meet global customer needs.

Complete certifications

The company has ISO9001, ISO14001, AAA credit rating, safety license, CE, SGS, and many patents. These certifications increase customer confidence and market strength.

Our services

The team has over 20 years of experience. It offers fast service from consultation to installation and maintenance, with solid warranty support.

Benefits of Automatic Wire Mesh Welding Machines

Higher Production Speed	Compared to manual welding, automatic wire mesh welding machines deliver faster output.
Consistent Welding Quality	With precise control, every welding point is uniform and strong.
Labor Cost Reduction	Automation reduces the need for skilled labor and minimizes human error.
Energy Efficiency	Modern wire mesh welding machines are designed to consume less energy per production cycle.
Easy Operation with Touchscreen Control	Most models offer simple PLC touch screen controls for easy adjustment and monitoring.
Versatile Mesh Size Options	You can adjust wire spacing and mesh sizes to suit different applications.
Lower Maintenance Costs	Sturdy components and advanced systems reduce maintenance frequency.
Customization for Special Projects	Leading manufacturers like DAPU offer machine customization for specific mesh designs.
Improved Worker Safety	Less manual handling reduces risk of burns and injuries.
Better Inventory Control	Faster production allows on-demand manufacturing and reduces storage space needs.

Types of Mesh Welding Machines

Different types of mesh welding systems are available depending on the production scale and material type:

Automatic Weld Mesh Making Machine

Designed for high-speed, continuous production, suitable for industrial-scale operations.

Semi-Automatic Weld Mesh Jali Machine

Ideal for small or medium-sized manufacturers requiring flexibility in mesh size and spacing.

Spot Welding Machine for Wire Mesh

Uses precise resistance welding at specific intersection points, ensuring strong bonds while maintaining mesh structure.

Production Process Using Wire Mesh Welding Machines

Feeding Wires and Frames

The first step in the production process involves feeding wires and frames into the machine. This is crucial for ensuring that the welding process can proceed smoothly. Here’s how it typically works:

Wire preparation:	Wires are straightened and cut to the required lengths.
Frame setup:	Flat bars or frames are positioned correctly for welding.
Loading:	All materials are loaded into the machine’s feeding system.

Welding Process

Once the materials are in place, the actual welding begins. The machine uses advanced technology to create strong and precise welds. The process includes:

Current application:	Depending on the machine type, either alternating or direct current is used to weld the wires together.
Heat generation:	The current generates heat at the contact points, melting the wire ends to form a solid bond.
Cooling:	After welding, the mesh is allowed to cool, solidifying the welds.

Post-Welding Fabrication Steps

After the welding is complete, additional steps may be taken to finish the product. These can include:

Punching:	Creating holes or shapes as needed.
Bending:	Adjusting the mesh to fit specific designs.
Quality check:	Inspecting the final product for any defects.

The wire mesh making machine encompasses the entire production process from raw material to finished mesh, widely used in the manufacturing of fence mesh.

This structured approach ensures that the final product meets quality standards and is ready for various applications.

Technical Data

Welding wire diameter	0.45-1mm
Welding hole size	12.7x12.7mm
Number of studs	160pcs
Stud diameter	Single row 10mm
Transformer power	60KVA×7
Welding width	2000mm
Welding speed	100-120 time/min
Rated voltage	380V 3P 50HZ
Main motor power	5.5KW (frequency conversion)1420 rotation
Straightening motor	1.1KW 2800rotation
Power transformer capacity	30-50KVA
Cross-sectional area of each phase line (copper)	50 sqm copper wire
Conductivity of welding material	55ms/m
Mesh output form	Gear shaft stepping mesh
Welding method	Synchronous thyristor welding
Welding time	1 cycle (1 cycle = 0.02seconds)
Pressure method	Spring pressure
Feeding method	Vertical wire: Coil wire feeding, automatic feeding Horizontal wire: Coil wire feeding, automatic wire feeding
Mesh roll length	Max. 100m
Dimensions	3500×1800×1500mm
Machine weight	3.2T

Customization

Customized Design (Min. order: 1 set)
Customized Drawing (Min. order: 1 set)
Customized Specification (Min. order: 1 set)
Customized Logo (Min. order: 1 set)

Certificate

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Packing & Delivery

productcate-500-597

FAQ

Q: Are you the factory?

A: Yes, our factory design and produce kinds of different wire mesh machines.

Q: What is the voltage ?

A: To ensure each machine runs well in different country and region, we will choose different voltage according to customer's require.

Q: What is your payment terms?

A: Usually 30% T/T in advance, 70% T/T before shipment or irrevocable L/C at sight or others.... It is negotiationable.

Q: Do your supply includes installation and debugging ?

A: Yes. We can send at least one of our engineer to your factory for installation and debugging. The cost will be quoted separately if you need such service.

Q: How long of your warranty?

A: Usually one year warranty.

Q: What materials can a wire mesh welding machine handle?

A: Most wire mesh welding machines can process low-carbon steel, galvanized wire, stainless steel, and sometimes aluminum, depending on the machine’s specifications.

Q: How is a spot welding machine for wire mesh different from a full mesh welder?

A: A spot welding machine for wire mesh welds intersections individually, suitable for smaller-scale or custom mesh work, while a mesh welder can weld multiple intersections simultaneously for faster mass production.

We're well-known as one of the leading wire mesh welding machine manufacturers and suppliers in China. If you're going to buy high quality wire mesh welding machine, welcome to get free sample from our factory. For price consultation, contact us.