High-speed coil nail manufacturing machine: Revolutionizing Nail Production Efficiency
In the fast-paced world of manufacturing and construction, the demand for efficient, cost-effective, and reliable equipment is ever-growing. When it comes to nail production and collation, businesses across various industries are constantly on the lookout for solutions that can streamline their operations, reduce costs, and enhance productivity. Our Coil Nail Collating Machine emerges as the ultimate answer to these needs, a cutting-edge piece of equipment designed to transform the way nail collation is done.
Model Description: The AJD-100 can produce nails up to 100mm in length and is the most commonly used model.
Speed: Adjustable, producing 50-inch nails at over 2,300 nails/minute. Larger nails produce slower speeds, while smaller nails produce faster speeds.
Welding Speed: 3,300 nails/minute. This speed significantly exceeds the speed of the nail material, eliminating the weld leaks and cold welds common with higher-speed welding machines.
Power Consumption: Typically 3-5 kw, depending on speed, nail size, welding current, and wire diameter.
Guarantee: One-year warranty for the entire machine and two-year warranty for the welding machine.
Remarkable Features and Advantages
The coil nails are automatically formed and rubber-banded, and the finished product is automatically ejected and pushed onto the finished product platform. This eliminates the manual rubber-banding process, improving the previous model's requirement for manual catch-up of finished coil nails, which would otherwise break or deform. This significantly reduces worker workload and the skill and proficiency required, thereby improving production efficiency.
The improved finished product platform can store approximately 60 finished coil nails, and the direction of output is adjustable.
The new and improved welding seat mechanism: Different welding wheel sizes can be accommodated without adjusting the welding seat height (for example, the welding seat height does not need to be adjusted for 19-37 welding positions), reducing welding waste and lowering technical requirements.
The new patented coiled nail cutting technology, after simple commissioning, reduces the probability of uncutting by less than 1/10 of conventional models, reducing scrap.
Improved Automation: New protections have been added for wire exhaustion or burnout, uncut coil nails, and rubber-band exhaustion in the automatic rubber-banding mechanism. The position is displayed on the touch screen. The coil nail machine includes: a coil nail machine, a wire rack, a vibrating plate, a vibrating plate frame, a finished product platform, and an automatic rubber band-winding mechanism.
Accessories: The machine comes with a mold-receiving wheel (customizable size), 94 and 115 counting wheels (94 and 115 are generally used for nails under 38mm in length), and two sets of nail-moving wheels (24 and 30 teeth). Two spare welding wheels are also provided, along with spare proximity sensors, photoelectric switches, relays, and round belts.
Equipped: An 850mm diameter vibrating plate, 380V power supply, and a weight of 360kg. It features dual side-pull electromagnets and six sets of 15-degree vibrating plates. This allows for large diameters, fast speeds, minimal nail bounce, and excellent long-term stability, allowing for direct production of large nails.
Equipped: Our independently developed and manufactured high-frequency welding machine is technologically mature and stable, equipped with automatic voltage stabilization and an independent touchscreen interface. Many older machines on the market have been replaced with our high-frequency welding power supplies, with positive feedback.
Equipment: Omron PLC automation control is stable and reliable, the human-machine interface of Weiluntong touch screen can adjust the working parameters, and has a complete fault stop automatic display function.
Operation and Maintenance
High-speed coil nail manufacturing machine
Operating our Coil Nail Wire Collating Machine is incredibly simple, thanks to its low requirements for operators. We understand that not all businesses have access to highly skilled technicians, which is why we've designed the machine to be user-friendly. The control interface is intuitive and easy to navigate, with clear instructions and visual indicators.
Operators can be trained to use the machine in a matter of hours, even if they have no prior experience with similar equipment. The machine also comes with built-in safety features that protect operators from accidents. For example, emergency stop buttons are strategically placed, and the machine automatically shuts down if any abnormal is detected. This not only ensures the safety of the operators but also reduces the risk of damage to the machine. The low operator requirements mean that businesses don't have to spend a lot of money on training or hiring specialized personnel, further reducing their operational costs.
When it comes to maintenance, our Coil Nail Wire Collating Machine is designed to be easy to maintain with low repair costs. This is a crucial factor for businesses, as frequent breakdowns and expensive repairs can eat into profits and disrupt operations. The machine's components are designed to be easily accessible, making routine maintenance tasks such as cleaning, lubrication, and part replacement quick and simple. We also provide detailed maintenance manuals that guide operators through each step of the process. The high-quality materials used in the machine's construction reduce the frequency of part failures, minimizing the need for repairs. In the unlikely event that a part does need to be replaced, our spare parts are readily available at affordable prices. This ensures that downtime is kept to a minimum, and the machine can be back up and running in no time. The low maintenance and repair costs add to the machine's overall cost-effectiveness, making it a valuable asset for any business.
Hot Tags: coil nail wire collating machine, China coil nail wire collating machine manufacturers, suppliers, Automatic Coil Nail Collating Machine, Coil Nail Making Machine, Fully Automatic Coil Nail Machine, High Speed Coil Nail Collating Machine, High speed coil nail manufacturing machine, Jumbo Coil Nail Forming Machine
