Pit-Type Spheroidizing Annealing Furnace

Pit-Type Spheroidizing Annealing Furnace

Overall Equipment Structure Main Furnace Chamber The furnace body is a welded cylinder made of thick steel plate, featuring an internal all-fiber refractory insulation layer and a built-in heat-resistant sealed muffle tank. Multiple layers of aluminum silicate insulation wool are applied to the exterior to retain heat and significantly reduce power consumption. The interior accommodates entire coils of wire rod; a protective atmosphere (nitrogen or dissociated ammonia) is introduced to achieve bright, oxidation-free annealing. Upper Operating Platform Includes a yellow steel access staircase and a circular maintenance platform, allowing workers to hoist wire coils, service the furnace lid, and connect wiring and gas lines. The red housing at the top contains the high-temperature circulation fan assembly, which forces hot air to circulate within the furnace, ensuring uniform temperature across the wire load and preventing issues such as uneven hardness or inconsistent spheroidization. Sealing and Electrical Control Systems
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Description

Core Applications
Spheroidizing Annealing (Primary Process)
High-carbon steel and medium-carbon alloy wire rods (for nail-making, bolts, and bearings) undergo high-temperature soaking to transform internal cementite into spherical carbides. This reduces hardness and improves plasticity, preventing breakage during subsequent wire drawing or cold heading.
Softening and Stress-Relief Annealing
Eliminates internal processing stresses in cold-drawn wire to improve toughness; enables bright, oxidation-free annealing for stainless steel wire.

 


Applicable Materials
Nail-making wire rods, cold-heading screw wire, spring steel wire, stainless steel wire, and welding wire base material.
III. Core Equipment Advantages
Bright Finish without Decarburization
The sealed muffle tank combined with a protective atmosphere ensures the wire surface remains free of oxidation or black scale after annealing, eliminating the need for subsequent pickling-thereby saving processing steps and benefiting the environment.
Uniform Temperature Field and High Product Consistency
Equipped with a high-power top circulation fan, the furnace maintains a vertical temperature difference of ≤±5°C. This ensures uniform spheroidization hardness across the entire wire load, stabilizing wire drawing quality.
Energy-Saving Insulation Design
Features an all-fiber lightweight furnace lining; compared to older furnaces using refractory bricks, heat loss is reduced by over 20%, resulting in significant electricity savings during long-term production.
High-Capacity Batch Production
Utilizes a vertical deep-well structure capable of loading several tons of wire coils per batch, making it ideal for large-scale, continuous industrial heat treatment. Automated Temperature Control
Features intelligent PID-based multi-stage temperature control that automatically executes the complete spheroidizing process-including heating, soaking, and controlled cooling-eliminating the need for continuous manual monitoring.

 

Complete Operational Workflow
An overhead crane lifts the furnace lid and loads the stacked coils of wire into the furnace retort;
The lid is closed and secured with multiple soft seals; nitrogen is introduced to purge the air and provide a protective atmosphere;
The control system automatically raises the temperature to the spheroidizing setpoint, while a circulation fan continuously agitates the hot air to maintain uniform temperature during the soaking phase;
Upon completion of the spheroidizing soak, an external water-cooling circuit is activated to facilitate slow cooling;
Once cooled to ambient temperature, the system is depressurized and the furnace opened; the softened wire is then removed and proceeds directly to the wire drawing or nail-making stage.

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