Carbide Nail Clamping Die X90

 

Carbide Nail Clamping Die X90

 

Tungsten carbide is a kind of tools and structure material with performance between ceramics and high speed steel. It has the properties of high hardness, high strength, high density, good corrosion resistance and heat resistance with service life ten times or dozens of times than that of steel. The commonly used cemented carbide dies are cold forming dies, cold punching dies, wire drawing dies, hexagon dies , nail dies, etc.

Grade	Density(g/cm3)	Hardness(HRA)	TRS(MPa)
YG6X	14.95	91.5	1800
YG6	14.95	90.5	1900
YG8	14.8	89.5	2200
YG10	14.5	88.5	2400
YG15	14	87	2800

 

 

Carbide Nail Clamping Die X90

 

1. Regular Cleaning

-After each production run, remove residual metal fragments and debris using a soft brush or compressed air.

-Ultrasonic cleaning is recommended for deep cleaning every 2-3 weeks to eliminate hardened deposits.

-Avoid abrasive tools (e.g., wire brushes) that may scratch die surfaces.

 

2. Lubrication

-Apply high-temperature anti-wear lubricant to moving parts (e.g., punches, cutters) daily.

-Use lubricants compatible with the processed materials (e.g., copper, steel) to prevent corrosion.

 

3. Inspection & Damage Prevention

-Daily checks for cracks, wear, or deformation on die surfaces.

-Measure critical dimensions (e.g., nail head cavity, point angle) weekly with calipers/microscopes

-Replace dies immediately if deep scratches or misalignment are detected.

 

4. Storage Practices

- Store dies in dry, temperature-controlled environments to prevent rust.

- Use protective cases or racks to avoid physical impact or contact with other tools.

- Apply a thin layer of rust-preventive oil before long-term storage.

 

5. Operational Best Practices

- Preheat dies before high-volume production to reduce thermal stress.

- Avoid over-tightening die fixtures to prevent distortion.

- Ensure wire material is free of sand/impurities to minimize abrasive wear.

 

6. Common Issues & Solutions

 

Problem	Cause	Solution
Rapid wear	Low-quality materials/overheating	Use hardened steel dies; improve cooling
Nail head deformation	Die cavity damage	Polish or replace die
Surface scratches	Debris accumulation	Clean/lubricate promptly

 

7. Professional Maintenance

-Schedule professional servicing every 6 months for die recalibration and hardness testing.

-Partner with manufacturers for die reconditioning (e.g., laser welding, resurfacing).

 

 

 

- Extends die lifespan by up to 300%.

- Reduces production downtime and defective nail rates.

- Ensures consistent nail quality (dimensions, finish, and strength).

 

 

 

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