Shaping and Twisting: The machine first bends straight metal wires into continuous wavy shapes using a specific mold.
Automatic Crocheting: Then, two sets of alternating knitting needles precisely "hook" the newly created wavy threads into the already woven mesh of the previous row. This process is repeated on the machine, and the mesh "grows" inch by inch, like weaving fabric.
Single wire fully automatic model (mainstream choice) High end PLC touch control model Double wire high-speed model (professional field)
Core features include stability, low failure rate, low requirements for raw materials, intelligence and precision, high programmable control efficiency, but also high requirements for raw materials and machine adjustment
Applicable wire diameter (mm) 0.6-4.2 (widest range) 1.5-4.5 approximately 2.0-4.0
Mesh size (mm) 10-150 (adjustable) 20-80 (common) 40-80 (common)
The weaving speed can reach up to 78 m/min, with 40-50 threads per minute. The theoretical efficiency is twice that of a single filament
Control method: frequency conversion speed regulation+PLC automatic control touch screen human-machine interface dedicated CNC system
Single wire fully automatic model (mainstream choice) suitable for wire diameter (mm) 0.6-4.2 (widest range) mesh size (mm) 10-150 (adjustable) weaving speed up to 78 m/min. Core features include stability, low failure rate, and low requirements for raw materials. Control method: variable frequency speed regulation+PLC automatic control
High end PLC touch control models are suitable for wire diameter (mm) 1.5-4.5 mesh size (mm) 20-80 (common) weaving speed 40-50 pieces/minute. Core features include intelligence, precision, programmable control mode, touch screen human-machine interface
Double wire high-speed machine model (professional field) suitable for wire diameter (mm) of about 2.0-4.0 mesh size (mm) of 40-80 (common) weaving speed efficiency theory is twice that of single wire core feature high efficiency, but the requirements for raw materials and machine adjustment are also high. The control method is a dedicated CNC system
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