Production equipment
Workshop overview
Equipped with 100 sets of various general-purpose and high-precision advanced equipment,
AIE specializes in R&D and manufacturing of high-quality nail making equipment
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shanghaiShenzhen Mandarin Oriental Hot
Machine details
Patents and advantages
1. WIRE FEEDING & WIR ANTI-BACK FEEDING STRUCTURE
1.1 With high precision feeding, it can control nail length tolerance within 0.3 mm.
1.2 Unique wire feeding and wire anti-back feeding structure design to split nail shank from nail point chips, stable and qualified nails rate can be ensured by this structure.
2. NAIL CUTTER STRUCTURE
2.1 Newest technology in our high speed nail making machine
2.2 High precision, no collision, lifespan up to more than 20 million pieces
2.3 Pendulum structure, more stable, short stroke, high efficiency, low wear
3. NAIL PUNCH STRUCTURE
3.1 it can make perfect round nail head
3.2 Even if the cut is not straight, it can be rounded
3.3 Double punch to form larger nail head
3.4 The punch is more durable due to pre-punching
3.5 The nail die is clamped synchronously to ensure uniform thickness of nail head
3.6 Hollow design of the nail die, no dust clogging, no chip inclusion, no small head and no cracking, extending the life of nail die
Advangtages compared to old model X90:
AIE-ZDJ-X100A VS AIE-ZDJ-X90
|
ITEM |
X100A |
X90 |
|
Nail dia.(mm) |
2.0-3.8 |
2.0-3.5 |
|
Nail length (mm) |
25-100 |
45-90 |
|
Speed (pcs/min) |
≤860 |
≤760 |
|
Service life(year) |
10-18 |
8-15 |
|
Standard debugging time (minutes) |
30 |
60 |
|
Oil replacing frequency (month) |
12 |
2 |
|
Shock and noise |
85-90 |
90-100 |
|
Stability |
More stable |
Stable |
Technical Data
| Model | AIE-ZDJ-X100A |
| Nail diameter | 2.0-3.8mm |
| Nail length | 25-100mm |
| Working speed | ≤860pcs/min |
| Production capacity | about 3.79 tons in 8 hours (nail size: 3.8x100mm) |
| Power | 7kw |
| Weight | 2800kg |
| Nail products | common nails, coil nails, plastic strip nails, epal nails, etc. |
| Nail cap | round cap, no cap |
| Nail point | diamond point, clinch point, no point, chisel point |
| Wire grade | SAE1008-1010 |
| Power of main machine | 5.5KW |
| Power of wire pay off motor | 1.5KW |
| Measured total power | less than 4KW |
| Main body dimensions | 1350x1220x1320mm |
| Wire pay off dimensions | 1500x800x1350mm |
| Electric box dimensions | 400x600x800mm |
Photos of finished nails
AIE strictly controls every processing procedure of the nail machine, with precise feeding, stable heading and accurate cutting functions working in coordination. The machine effectively avoids defective products such as bent nails, offset head nails and flared head nails during production. By relying on high-precision dies and stable mechanical performance, we fully guarantee that all finished nails meet standard specifications and deliver high-quality finished products for customers.
Our high speed nail making machine is an energy-saving high-effiicient equipment, mainly used for the production and processing of high-quality pneumatic nails, coil nails, ordinary loose nails and paper tape nails with D-head.
Our all-around service
Create a comprehensive solution for every customer by our professional dedicated service team
Pre-sale service
Plan equipment models based on customer's raw materials, wire specifications, and production requirements;
Based on the customer's budget and automation needs, we recommend either a single machine or a complete production line. We also provide equipment layout diagrams, capacity calculation sheets, and energy consumption reports;
Provide a formal quotation, equipment parameter & technical data, actual photos of the equipment, equipment videos, quality inspection standards, and a list of supporting dies;
Answer relevant technical questions.
Provide technical consultation related to equipment spare parts wear and tear, failure prevention, consumable replacement cycles, and factory supporting conditions.
Sales Service
Provide real-time feedback to customers on production progress, including equipment production, assembly, and trial operation progress, and send actual workshop videos;
Conduct pre-shipment testing with material to check processing accuracy and performance stability;
Attach factory inspection reports and certificates of conformity;
Provide equipment dimensions and weight, plan transportation, and track logistics status;
Compile lists of main unit, spare molds, consumable parts, tools, manuals, and accessories;
After equipment shipment, promptly notify customers and remind them of the estimated arrival time at the port, and remind them to arrange timely pickup.
After-sales service
According to the customer's requirements, engineers will be sent to conduct on-site installation and debugging, carry out trial production with supplied materials, and adjust equipment parameters until qualified iron nails are produced;
Before the actual installation,we will communicate with the customer to understand the installation needs and requirements;
Free operation training to teach operators how to start and stop the machine, adjust parameters, change molds, and perform simple cleaning; training on quality inspection standards to distinguish between defective products such as bent nails, off-center caps, and pinched nails;
The entire machine is provided with a one-year warranty, during which free replacement of parts damaged by non-human factors is guaranteed; other consumable parts are subject to separate agreements;
Online remote after-sales service, real-time video connection, and remote guidance for troubleshooting issues such as machine freezing, dimensional deviations, and abnormal noise.
Based on customers' needs for capacity improvement, we provide solutions such as equipment modification and automation upgrades;
Lifelong technical support, permanent technical consultation after the warranty period, and provision of value-added services.
Customer feedback
With stable and durable equipment, coupled with comprehensive and attentive pre-sales, sales, and after-sales service, we have earned widespread recognition from customers worldwide. From initial process planning and on-site sampling to equipment delivery, installation, and commissioning, and long-term technical follow-ups and spare parts support, we strive for perfection in every service detail.
Our superior equipment and attentive service system have also led more and more overseas customers to establish long-term, in-depth partnerships with us.
Overseas cases
on-site installation
AIE delivers meticulous and comprehensive installation and commissioning services to numerous clients. Our professional technicians arrive on-site to complete equipment positioning, wiring, parameter calibration and trial production step by step, fully eliminating customers' worries about equipment startup. Such thoughtful after-sales support has successfully won deep trust and widespread praise from all partners. Satisfied with both our machines and service, existing customers keep placing repeat orders, forming long-term stable cooperative partnerships with AIE.
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