Introduction of Umbrella Roofing Nail Making Machine
The biggest difference between this type of equipment and ordinary nail making machines (such as the Z94-C series) is that it requires efficient and precise automatic assembly and cold forming of large-diameter corrugated caps (umbrella caps) and nail bodies.
Main Core technical architecture
Design Combining Mechanical Linkage with Photoelectric/Servo Control.
Wire Feeding and Straightening: Wire rod passes through horizontally and vertically intersecting straightening rollers to ensure the nail body is straight. Umbrella Cap Vibratory Feeding (Key Step): An independent vibratory feeder orients and sorts the pre-made corrugated nail caps, then feeds them to the working area via a chute.
Photoelectric Counting and Control: Equipped with a photoelectric sensor/photoelectric induction system, precisely controls the stamping interval to ensure "one nail, one cap," preventing missed caps or jamming due to double caps.
Combined Stamping and Cutting: The main shaft drives the punch to extrude the nail cap and wire into shape (cold heading to form the umbrella head), then the auxiliary shaft drives the cutter to cut and punch out the nail tip (usually a four-sided point).
Main technical data
| Dimension | 2050x1580x1910mm |
| Dia of nail Max | 3.8mm |
| Dia of nail Min | 2.38mm |
| Length of nail Max | 100mm |
| Length of nail Min | 50mm |
| Capacity | 110-130pcs/min |
| Motor power | 4kw |
| Machine weight | 2150kg |
maintenance
Die and Tool Rigidity: Cutting tools, punches, and clamping dies are high-wear parts. Using solid carbide or high-grade die steel significantly extends their lifespan under continuous operation.
Lubrication System: At high speeds, a multi-point circulating lubrication system is essential, especially for the crankshaft and connecting rod mechanisms. Oil shortages can cause rapid temperature increases and wear.
Automation Trends: With rising labor costs, the market increasingly favors PLC-controlled models with automatic material handling and automatic fault shutdown alarms, enabling one person to manage multiple machines in the factory.
contact
Please contact us info@aiemachine.com +8617762388331 , if any inquiry or question.
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