Problem with traditional production
Finished nails often exhibit defects such as nails of varying lengths, misaligned heads, inconsistent head sizes, flat heads, and bent nails. Furthermore, nail quality is also limited by the skill level of the labor. Our high speed nail making machine ensures that every nail produced is of high quality, and there are no more jams during the nail making process.
Note: Due to continuous research and development upgrades, the detailed parameters of our nail-making machine are for reference only.
What Value to be brought by our machine
Wire Nail Manufacturing Machine
1. While purchasing our high speed Wire Nail Manufacturing Machine requires an investment, it reduces production costs, increases gross profit, enhances product price competitiveness, and easily secures more orders. In fact, purchasing our nail making machine is not about spending money, but about saving money and earning more money.
2. Improved and stable product quality helps customers attract more high-end clients, enabling them to secure more high-profit orders during challenging times and effectively persevere to become the ultimate market leader.
3. Only by upgrading equipment early, improving product quality, and reducing production costs can you avoid being overtaken by competitors. If customers are outmaneuvered by competitors, they will regret it.
4. Our equipment can reduce production costs and improve product quality. Orders that customers previously dared not or could not accept, they can now all accept.
Advantages of Our Wire Nail Manufacturing Machine
1. The produced nail heads have excellent stability, ensuring they are round and straight. Our unique structure, with its double-mold, double-punch, two-stage forming process, eliminates the most troublesome problems in production, such as "airplane heads," "fish tails," and bent nails. Our Wire Nail Manufacturing Machine is equipped with a long/short nail sensor; if a long or short nail is detected during nailing, the machine will immediately stop, ensuring nail quality and greatly reducing the workload of inspectors-a feature not found in other nail-making machines.
2. Low mold usage costs; one set of nail cutters can typically produce 100 tons of nails.
3. Compared to current domestic and international high-speed nail making machines, it has an absolute price advantage, high cost-effectiveness, simple operation, and saves time and labor when changing specifications.
4. Our machine has low requirements for wire and environment (it can process both black and shiny wires).
5. The machine has high stability and a speed of up to 760 nails/minute; it can significantly save labor and increase production capacity (more than double the production capacity under the same site and labor conditions). It can basically operate without intervention after startup; if common nail quality problems occur during nail making, it can be stopped immediately, ensuring zero waste.
Troubleshooting
|
Fault |
Cause |
Solution |
|
Long and short nails |
1. The nail cutter is blunt and has serious burrs |
Replace the nail cutter |
|
2. The adjustment straightener is too tight |
Readjust |
|
|
3. The wire feeding box and the wire withdrawal box are unstable |
Disassemble and clean, check if the alloy on both sides is worn |
|
|
4. The wire pay-off feeds unsmoothly |
Arrange the wire pay-off |
|
|
5. The wire guide is blocked by dust |
Clean the wire guide |
|
|
6. The wire pay-off wire problem |
Arrange the wire pay-off wire |
|
|
Clamping flat nails |
1. The crankshaft and camshaft are not synchronized |
Reinstall or replace the synchronous belt |
|
2. The wire is not straightened, |
Readjust the straightener |
|
|
3. The synchronous belt AT5 is not in the correct position or is twisted and deformed |
Adjust the position of the synchronous belt or replace the synchronous belt |
|
|
4. The upper side guide is pressed too tightly |
Readjust the right angle block of the upper guide rail |
|
|
5. The position of the nail die hole is not in the correct position of the nail rod on the belt |
Adjust the nail die seat left and right |
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