X90 Machine For Wire Nails

1. Complete Set (3 Main Components)

Main Unit (Main Equipment in the Diagram): Integrated machine body for straightening, wire feeding, shearing, and nail punching/forming.

Electrical Control Box: PLC touch control system with automatic alarm and shutdown in case of fault.

Active Wire Feeding Stand: Equipped with a drive motor, eliminating the need for the main unit to pull the wire, thus preventing defects such as uneven nail lengths.

2. Complete Nail Making Process

Wire Feeding and Straightening: Multiple sets of rollers for bidirectional straightening (horizontal + vertical), eliminating wire bending and deformation.

Precise Wire Feeding: Wire feeding + wire retraction double clamp structure, three-stage mechanical action to separate waste material from finished nails.

Non-Contact Shearing: Swing blade shearing structure, extremely low blade wear, single blade life up to tens of millions of shearing cycles.

Double Die Nail Punching: Patented secondary stamping die, round and regular nail heads, eliminating defects such as uneven heads, fishtails, cracks, and black skin.

Finished Product Discharge and Separation: Belt conveyor automatically sorts metal waste and qualified nails.

High-speed and energy-saving, doubling production capacity: The old Z94 nail-making machine only produces 200-450 nails per minute, while the X90 nearly doubles the speed, saving over 30% on electricity for the same output, making it suitable for large-scale nail factory mass production.

Extremely high finished product yield: Solves common industry problems: nails of varying lengths, misaligned nail heads, burrs on the nail shaft, and cracked nail tails; the mold adopts a patented hollow design, eliminating the need for frequent disassembly and polishing every 3 months.

Low wear and easy maintenance: The fully automatic centralized lubrication system significantly reduces lubrication points compared to traditional models; the short-stroke structure of the oscillating blade minimizes mechanical wear and extends the replacement cycle for vulnerable parts.

Stable active wire feeding: Unlike ordinary passive wire feeding frames, this machine features an integrated motor for active feeding, capable of supporting a 1.2-ton wire reel, ensuring uniform wire tension and controlling nail length errors at the source.

Intelligent safety protection: The machine body has 8 built-in sensors that automatically alarm and stop the machine when there is wire breakage, material jamming, or material shortage; the PLC touch screen allows one-button switching between different nail specifications, and novices can operate it after simple training, enabling production with few or no staff.

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